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Market leaders in 1:1 spray applied polyurea, polyurethane and hybrid coatings and linings, formulated to offer unrivalled performance in the most extreme applications and demanding environments. Proudly manufactured in Great Britain.

Elastothane In-Mould Coatings And Linings

Elastothane has a rich history and proven pedigree when it comes to producing moulded polyurea and polyurethane parts. Having supplied coatings and in-mould linings to make film props, climbing walls, cladding, decking boards, retail displays and much more, our portfolio of products has become the "go to" for moulded PU items. With several products being fire rated to Class 1 (BS476 part 7), we offer choice, flexibility, and quality.

Our In Mould Products

  • Elastoline 7446FR Hybrid Polyurethane - class 1 fire rated, in-mould coating for make rock, stone, wood and structural components
  • Elastoline 7448FR Hybrid Polyurethane - in-mould coating for making rock, stone, wood and structural components
  • Elastoline 7850 Hybrid Polyurethane - in-mould coating for making flexible tree bark and leather
  • Elastoline 7420 Hybrid Polyurethane - in-mould coating for making rigid armour, weapons and props
  • Elastoline 7430 Hybrid Polyurethane - in-mould coating for making semi flexible armour, weapons and props
  • Elastoline 7440 Hybrid Polyurethane - in-mould coating for making ultra flexible moulded items such as leather and animal skins

  • In Mould Linings - Armour, Weapons & Shields

    Our in mould coatings and linings enable you to make complex and detailed moulded items time after time. With quick de-mould times, multiples of items can be made in rapid succession, making it ideal for supplying volume pieces for films. Elastoline 7420 and Elastoline 7430 are used extensively to make armour, weapons and shields, where rigid and semi flexible versions are needed.

    In Mould Linings - Rock, Stone, Wood & Natural Items

    Elastoline 7446FR and 7448FR are rigid in mould coatings, used extensively to make rock, stone, brick, wood and other structural parts. Elastoline 7446FR is certified class 1 fire retardant to BS476 part 7. Both coatings can also be used to hard coat foam and EPS.

    In Mould Linings - Faux Leather, Animals Skins & Fabrics

    Our most flexible in mould coating, Elastoline 7440, was formulated for making faux leather when sprayed into a silicone or latex mould 4-5mm thick, or animal skins and fabrics when sprayed circa 1mm. Primarily a coating that is sprayed into moulds, this coating can also be applied to upholstery or memory foam to make soft flexible padded items too. Elastoline 7440 can also be used to make moulds that vastly out live silicone and latex.

    In Mould Linings - Tree Bark

    Our semi-flexible coating Elastoline 7850 has an extended gel time that allows it to fill and wet out a mould, taking the intimate detail of every type of tree bark. Once cured and de-moulded, the sheet of bark remains semi-flexible, allowing it to be wrapped around structures formed to the shape of a tree.


    All products, whether they are polyurea, polyurethane or a hybrid can be painted with most paints. Please follow the paint manufacturers guidelines for application, using primers where recommended. Our products can be sanded, drilled and bonded for further fixing or finishing. 2K polyurethane paints are ideal, as they form a chemical bond to the polyurea when applied soon after the coating has been sprayed, as well as having robust flexible qualities that move with the PU.

    Need an applicator?

    We are often asked if we can apply our coatings for customers, however we feel that this would be directly in competition with our customers, and therefore don't offer that service. We have many independent applicators that are highly experienced and can offer in-house or on-site spraying of polyurea. To find out more, please call us and we can match you to an applicator that will be able to help.